Automatic Process Setup

We have automated several commonly used functions, including wire-cutting seam compensation, micro-normal adjustment, cross-edge fine-tuning, part identification, web-path optimization for H-beams, and H-beam segmentation settings. These are among the most frequently used features.

First, we select the option to automatically apply the process when loading the parts list, meaning that when parts are imported, the selected process will be automatically added.

Lead-out line: On the first lead-out side, there are three types—straight line, circular arc, and hook shape. For the lead-out line based on length and angle, I recommend either not adding one at all or adding a relatively short lead-out segment. This is because, during the lead-out process, the tool typically acts on the hole; if we cut out the central core of the hole and then continue the lead-out, the tool may collide with the nozzle. Therefore, we should simply omit the lead-out here and select “Apply to All Pipe Holes” as the application range.

Cutting Gap Compensation: Select “Enable Automatic Cutting Gap Compensation.” Typically, you’ll set a negative offset for the inner cut and a positive offset for the outer cut. These offsets are specified in millimeters and can be applied to all source drawings. Then, check “Trim Line” to enable translation compensation.

Wei Lian: The location he added this at may not be ideal; we recommend adding it manually.

Normal adjustment: We select a model that matches the size of our cutting head.

Cross-edge fine-tuning: The cross-edge fine-tuning ratio is generally set to 0.5.

Part identification: During import, the system assigns our build name as a label on the part. If we select the single-line font option, the font size is 10 millimeters, which may be too small to read clearly. We can increase the font size and then choose the specific face.
For the middle, upper, and lower positions, we select “Auto Adjustment.” If this element interferes with other image sources, it will automatically adjust itself. This provides a safety margin that can be set slightly larger. As for the placement of the marking, it can be aligned horizontally and vertically. We can also configure an automatic processing mode—be sure to select “Marking” in this case; if you choose any other option, the material will be completely cut through.

H-beam web path optimization: Enabling over-weld hole offset sets the distance between the bottom of the hole and the inner surface of the H-beam flange, typically to 3–4 mm. For areas requiring cut-out machining, we now offer options such as a straight segment at the hole bottom, full over-weld hole coverage, or a radius-based percentage. Additionally, there is a tongue offset option, allowing you to specify both the recognition range and the offset distance—this function operates on the same principle as the over-weld hole offset—and you can also choose cut-out machining.

Segmented H-beam configuration: As we all know, the flange and web thicknesses of an H-beam are different. Therefore, we can assign them to separate layers for clear distinction—the web can be assigned to a larger layer, while the flanges can be assigned to smaller layers, making it easier to adjust the process in later stages. These are the configurations we commonly use.

After making the settings, be sure to click “OK.”